Fabrication of Ducting Service

How Is Duct Manufactured?

Ductwork is classified into two categories. The first, and most commonly utilized, is rigid and often composed of galvanized sheet metal. The other variety is elastic and is frequently made of plastic. This blog will delve deeper into the former category and how this ducting is built.

When metal ductwork is installed in a structure, it custom fits the floor, ceiling, or wall measurements. Various ducting pieces are typically manufactured and then connected and modified on-site. It's similar to putting together a child's construction set. First, multiple elements are provided, which must then be assembled to form a functional airflow system.

The following are examples of popular ducting shapes:

• Linear Round Pipe
• Linear Elliptical Pipe
• Half-Sheet Rectangular Pipe
• 90-Degree Adjustable Elbow
• X, Y, And Z Connector Components

Fabricating Is Performed Using Machinery.

Hand cutting and shaping sheet metal, the primary material for rigid ducting, is challenging. Cutting, folding, and grooving are all done by automated machinery to manufacture all the components required to form a new ducting system.

Rectangular or square ducts are constructed by connecting two segments of twisted sheets. The flat metal parts are first chopped to size with a cutting machine or plasma cutter. The sharp edges are then folded inward by another device. Finally, the sheet is formed into an L or tube. Most rectangular ducting is manufactured in standard sizes, although the machines are altered to produce ducting in unique sizes.

A separate procedure is used to create round metal conduits called spiral pipes. First, the sheet metal is fed into machinery that coils it at the start of the process. Next, the machine welds the pipe's edges together, making it airtight. The tube is then moved on to the following processing stage when it is sliced to the required lengths.

The ductwork in your building is essential for the facility's safe and healthy operation. We offer ducting services at affordable prices.

Types of Duct Systems

Ductwork is meant to maintain indoor air quality while providing appropriate temperatures. But have you ever noticed how air ducts are produced or how they are formed? Today, SMVK Cleaning gives an overview of the ducting design, including the various shapes and materials.

SMVK Duct Materials

Air ducts are typically built of sheet metal. However, other metals are used in some cases. Here are the most common duct materials and their applications:

Galvanized Steel: The most prevalent material utilized in ducting manufacturing is galvanized steel. As it heats up and cools down, steel ducting expands and contracts.

Aluminium: Aluminium is the following most used duct material. In addition, aluminium ductwork is frequently utilized in cleanrooms and specific exhaust systems.

Stainless Steel"Stainless steel is another alloy used in kitchens and fume exhaust air ducts. The majority of these ducts are visible, but some are covered.

Carbon Steel (Black Iron): Carbon steel is extensively utilized in flue pipe and chimney applications.

Non-Metallic Ducts: It may surprise you that not all ducts are made of metal. The most common applications for FRP (Fiberglass Reinforced Plastic) are chemical emissions and subterranean duct networks.

Fiberboard is manufactured from resin-bound fiberglass strands. It keeps temperatures warmer for longer, but stored dirt is more difficult to remove because of its rough covering.

Fabric ducting (also known as textile ducts) is commonly found in the laboratory, school cafeterias, and large offices and is formed of absorbent polyester material. Finally, sure vents are made from a softer flexible material.

Flex ducts feature an inner liner sustained by a wire coil and covered by insulation. This flexible ducting is seen in both new and older homes.

SMVK Duct Shapes

Typically, ducts are constructed by folding the metal sheet into the desired shape. Spherical, square, and oval ducts are the most prevalent. Each duct shape has some advantages and downsides.

Round: Round ducts are among the most effective in terms of air transfer. That's why they use fewer materials to transport the same amount of air than rectangular ducts.

Rectangular: Square or rectangular ducts are designed to fit building construction. These ducts include through walls and above ceilings, but they take more metal to create the same airflow as circular vents.

Oval: Oval ducts are flatter and require less height than circular ducts. When under strain, these ducts start to round out.

Various Subtypes of Air Duct Shapes

Bend ducts are utilized in cramped spaces such as attics for tight corner changes. They are crimped on one end to fit into an equal-diameter pipe or flex duct. Bend ducts come in various shapes and sizes, such as the 90-degree bend duct.

Three-way air ducts are intended to redistribute airflow in several directions.

Spiral air ducts are a type of round duct that is quieter than rectangular ones since air does not have to pass along sharp corners, turning vanes, or dampers. In addition, the spiral form makes it easier for air to move.

What Is the Function of an Air Duct System?

Air ducts are a network of tubes that make up your HVAC system's air distribution network. Because most ductwork is concealed behind drywall, you may need to be made aware of how each component functions.

Please continue reading about the ductwork system's key components and how they work.

Ducts (Pipes and Trunks)

The principal routes that allow heated or cooled air to circulate throughout your home are the duct pipes and trunks.

The duct pipes and trunks are the main pathways that allow heating and cooling air to travel throughout your home.

Flexible aluminium is the best choice wherever you need a bendable wall option. It is also known as flexible piping.

Duct Transitions

Air ducts need to be connected by the structure of your home. The tubes and trunks are connected via duct transitions. There are numerous duct transitions and specialty connectors available.

They connect to form paths for air to flow through your home.

It is more challenging to execute a sharp turn as you drive faster. The same is valid for duct airflow. Airflow is hindered when transitions are made at sharp angles. That's why their positioning is so essential.

Takeoffs, cleats, and rotating vanes are a few connectors. There are many different shapes and styles of branch duct takeoffs, which are common.

Round Takeoffs: Most affordable and widely used.

Directional Takeoffs: Metal scoops or turning vanes extend from the duct to "catch" air and shift it into a new direction.

High-Efficiency Takeoffs (HETO): A more expensive rectangle to the circular design.

Rectangular Takeoffs: Provide a smooth channel for air to travel.

Plenum

A plenum is a vast container that houses your HVAC system's air and is connected to numerous ducts. Consider the plenum a superhighway, with branch duct takeoffs as exit ramps to side roadways (ducts going to each room).

Your ducting typically has two plenums. Your HVAC system will send cooled or heated air through the ductwork to fill the supply plenum. When chilled or warmed air enters a space, it forces the present air into a different set of ducts.

Any returned air is routed through these ducts to the return plenum. The returning air is then directed outdoors via a flue or filter before being routed into the system.

Flues

Flues remove the poisonous gases produced by heating and cooling and exhaust the hazardous, carbon-monoxide-laced air outside the home.

Refrigerant Lines

Your HVAC system uses refrigerant to heat or refrigerate the air by delivering it through refrigerant lines to the compressors.

Air Handler

The air handler houses the filter and the blowers fan. The blower fan moves air through ductwork. The air handler also has coils for both heating and cooling.

Lines and Drain Pans

HVAC systems not only warm or chill the air, but they also remove moisture. While the system is either heated or cooled, condensation occurs. It needs to go somewhere; rust or mold can also form within your home. Drain pans collect and dump the produced water through drain pipes outside your property.

Why Choose SMVK?

SMVK provides the best Fabrication of Ducting Services for your business. We have works with engineers and technicians with years of experience and are subject matter professionals in their field. Our company provides a wide range of services at reasonable pricing. We offer our services All Around India, including Mumbai and Maharashtra. We provide top-quality Fabrication of Ducting Services that can satisfy the demands of our clients. Are you looking for affordable Fabrication of Ducting Services? Then SMVK Engineering & Fabrication is the company for you.